OEM/ODM Grain Cleaning System Manufacturer & Exporter

Precision-engineered, water-free post-harvest solutions designed for global industrial grain processing, bulk handling, and milling plants.

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20+
Years Engineering Experience
60+
Exporting Countries
100%
Water-Free Eco Cleaning
ISO/CE
International Compliance

Engineering Excellence in Grain Processing

An introduction to Henan Jiujie Machine Co., Ltd. and our mission in global post-harvest technology.

Henan Jiujie Machine Co., Ltd. is a distinguished and professional supplier of complete equipment and engineering services tailored specifically for the food production and grain processing industries. Our business operations cover a wide spectrum of applications, globally servicing wheat flour milling plants, feed processing factories, and large-scale rice processing plants. Our dynamic portfolio is engineered to support the entire supply chain, offering cutting-edge solutions in conveying equipment, high-efficiency cleaning systems, state-of-the-art flour milling machinery, and specialized auxiliary units. Over the years, our products have gained widespread commercial recognition across domestic and international markets, becoming synonymous with high yield, robustness, and operational integrity.

Since our establishment, we have consistently prioritized research, development, and engineering iteration of grain processing technology. Recognizing that post-harvest losses and contamination pose critical challenges to food security and milling margins, we focus on delivering integrated, industrial-scale turn-key solutions. Our comprehensive capabilities traverse the entire grain processing lifecycle, including raw material collection, bulk silo storage, mechanical cleaning, precise grading, sieving, ultra-fine grinding, automated mixing, shaping, packaging, and digital management. By keeping the complete processing loop in-house, we guarantee optimal mechanical compatibility, reducing energy expenditure and maximizing final extraction quality.

Our Standardized In-House Production Process Flow

Cutting Process
1. Cutting
Punching Process
2. Punching
Welding Process
3. Welding
Painting Process
4. Painting
Assembling Process
5. Assembling

Industrial Whitepaper: The Technical Blueprint of Modern Grain Cleaning

Why Custom OEM/ODM systems are vital to maximizing extraction rate, protecting mill machinery, and ensuring sanitary safety.

Grain cleaning is not merely a preliminary stage of agricultural processing; it is the cornerstone of food sanitation, milling economics, and machinery preservation. In raw bulk grains (such as wheat, maize, paddy, barley, or soybeans), impurities abound. These include large dockage (straw, stones, strings), fine impurities (sand, dust, small weed seeds), magnetic foreign bodies (nails, metal flakes), and density-specific contaminants (mud clods, shrivelled grains, ergot, mycotoxin-affected kernels). Unprocessed, these contaminants can lead to severe issues: accelerated wear on expensive grinding rollers, spark hazards in hammer mills, and high chemical impurity rates in the finished product. Therefore, a modern, automated, and modular grain cleaning system is essential for any industrial operation seeking sustainable growth.

Why One-Size-Fits-All Fails: The OEM/ODM Imperative

Global grain supplies are highly heterogeneous. A cleaning line designed for dry Canadian hard red spring wheat will perform sub-optimally when processing high-moisture European soft wheat or dust-heavy Middle Eastern barley. Factors determining sorting configuration include:

  • Grain Variety and Rheological Profile: Seed dimensions, shell fragility, and grain weight differ drastically. Sifter screen perforations and air velocity must be fine-tuned.
  • Throughput Demands: Operations require throughput scaling from 5 tons per hour (t/h) for boutique seed processing up to 100 t/h or more for port grain elevators and high-volume mills.
  • Factory Space Constraints: Existing mills retrofitting new equipment require custom vertical layouts, optimized footprint designs, and custom chute angles.
  • Pneumatic and Mechanical Integration: Choosing between pressure-conveying, vacuum suction, and elevator-based material flows requires custom engineering of rotary airlocks, cyclone separators, and piping configurations.

At Henan Jiujie, our dedicated CAD/CAM engineering department provides custom tailored OEM and ODM services. By analyzing customer-supplied grain samples, climate data, and processing layouts, we construct tailored, modular cleaning schemes that optimize throughput, lower operating expenses, and ensure complete system synergy.

Multi-Stage Stratified Screening

Utilizes vibrating and rotary sieves with custom screen configurations to isolate oversized dockage and undersized weed seeds based on exact geometric profiles.

Specific Gravity Destoning

Employs fluidization and deck-vibration technology to separate high-density stones, glass, and metal from lower-density grains, operating purely on density differentials.

Eco-Friendly Waterless Scrubbing

Completely dry surface scourers that brush away adhered dirt, husk layers, and mold spores without water, avoiding the environmental strain of wastewater treatment.

Online Monitoring & Control

Seamlessly integrates inline moisture and temperature sensors to monitor grain health in real-time, feeding critical data directly to centralized PLC control panels.

Global Standards & High-Precision Manufacturing

Discover our advanced CNC manufacturing facility and our strict compliance certifications.

Our commitment to excellence is reflected in our strict adherence to globally accepted quality control frameworks. Henan Jiujie Machine Co., Ltd. has successfully obtained ISO9001 quality management system certification and the European CE certification. Our environmental safety systems fully align with the latest EU directives. Specifically, our grain cleaning equipment features dry-type cleaning mechanisms, which require no process water. This removes the need for industrial wastewater treatment facilities, drastically lowering operating costs while minimizing the ecological footprint of your factory.

To sustain these high benchmarks, we invest heavily in technological innovation and high-end processing machinery. Our manufacturing facilities are equipped with CNC laser cutting machines, CNC bending machines, and heavy CNC lathes, enabling us to manufacture complex structures with tolerances under 0.05 mm. In addition, we utilize advanced CNC machining centers, specialized CNC boring machines, surface grinding tables, and planers. All frame structures undergo treatment in our automated electrostatic spraying production line, which yields superior corrosion resistance, high structural durability, and a clean industrial aesthetic suited for sanitarily demanding food processing plants.

Our Heavy CNC Machining & Production Infrastructure

Laser Cutting Machine
Laser Cutting Machine
CNC Lathe
CNC Lathe
Punching Machine
Punching Machine
Bending Machine
Bending Machine
Painting Line
Painting Line
Welding Machine
Welding Machine
Sawing Machine
Sawing Machine

Strategic Supply Chain & Localized Support

Unlocking cost efficiencies and ensuring local regulatory and operational compliance across five continents.

The China Factory Supply Chain Advantage

Partnering with Henan Jiujie allows global enterprises to leverage the robust manufacturing ecosystem of China. This localized concentration of metallurgy, mechanical engineering expertise, and electronics manufacturing offers distinct competitive advantages:

  • Economies of Scale in Raw Materials: High-grade structural steel, high-quality wear-resistant alloys, and high-performance motors are sourced directly from top regional suppliers, reducing base raw material costs.
  • Integrated Industrial Cluster: From laser cutting and precision bending to specialized surface treatment and component assembly, our manufacturing steps occur within our own facility or local partner clusters, removing high shipping overheads and assembly delays.
  • Highly Agile Engineering: Our proximity to advanced technology parks lets us quickly prototype and iterate machinery designs, providing clients with rapid OEM/ODM updates.
  • Optimized Shipping Logistics: Convenient access to major Chinese shipping ports ensures fast, reliable, and cost-effective ocean and rail transport to global destinations.

Local Support & Global Compliance Assurance

Installing industrial machinery requires strict compliance with local safety regulations and engineering standards. Henan Jiujie designs equipment to satisfy the diverse regulatory frameworks found worldwide:

  • North America (UL, OSHA): Heavy-duty electrical panels are designed to meet UL/CSA standards, and dust collectors feature integrated explosion relief panels to comply with NFPA/OSHA dust explosion mitigation requirements.
  • Europe (CE, ATEX): Equipment intended for European markets complies with Machinery Directive 2006/42/EC and is configured with certified explosion-proof components to handle hazardous dust atmospheres.
  • Latin America & Southeast Asia: Systems are designed to handle highly humid conditions, utilizing high-grade epoxy coatings, tropicalized IP55 motors, and anti-corrosive stainless steel contact points.

Our localized support includes virtual diagnostic assistance, clear documentation, and on-site engineering dispatch for installation, commissioning, and staff training. We maintain a ready inventory of wear parts, such as sieve screens, damper rubbers, and airlock seals, minimizing downtime for our global partners.

Application Scenarios & Industry Horizons

How our grain cleaning systems perform across diverse sectors, and where the industry is heading.

Localized Application Scenarios

Henan Jiujie's grain processing configurations are engineered to serve diverse settings, each with unique performance parameters:

  • Large-scale Industrial Flour Mills: Installed at the reception bays of flour mills, our cleaning systems process up to 500 tons of wheat daily. High-capacity vibrating sifters, destoners, and magnetic separators remove stones and chaff before the conditioning and milling stages, ensuring low ash content and high flour quality.
  • Malting Plants & Breweries: Uniformity is critical for malting barley. Our systems grade barley kernels by width and thickness, separating broken kernels to ensure uniform germination rates and clean wort production.
  • Feed Processing Mills: Raw corn and oilseeds often carry heavy dust and soil contamination. Our cleaning and aspiration lines screen out sand and dust, protecting pelleting dies and extruder screws from premature wear.
  • Seed Breeding Centers: For seed-grade processing, cleaning must protect seed coat integrity. Our low-velocity bucket elevators, gentle air-aspirators, and vibratory screens ensure seeds are cleaned without micro-cracking, preserving germination rates.

Future Industry Trends in Grain Processing

The global grain processing industry is moving toward higher automation, improved energy efficiency, and data integration. Key developments shaping our R&D include:

  • AI-Driven Sorting Integration: Incorporating multispectral cameras and AI sorting algorithms allows systems to identify and eject mycotoxin-affected and insect-damaged grains based on real-time visual inspection.
  • Energy-Efficient Aspiration Loops: Conventional dust collection uses significant power. We are refining closed-loop air recycle systems that clean and reuse air within the destoning and aspiration units, reducing heating and air-handling power demands.
  • Intelligent Predictive Maintenance: Embedding vibration and temperature sensors on critical bearings and screen frames allows the control system to alert operators to potential issues before they cause unexpected downtime.

Technical Q&A / FAQ

Detailed answers to help you plan, install, and optimize your grain processing infrastructure.

Q1: What are the main benefits of a water-free (dry) grain cleaning system over traditional wet washing?
Traditional wet washing requires substantial fresh water and produces large volumes of polluted slurry, which requires expensive waste treatment. In contrast, our water-free (dry) grain cleaning systems use mechanical scourers, aspirators, and specific gravity destoners to clean grains. This process saves water, reduces environmental impact, prevents mold growth during storage, and avoids thermal drying steps, leading to lower energy costs.
Q2: How do you choose the right capacity and size of a grain cleaning machine?
Machine selection depends on the crop variety, initial impurity levels, and target throughput (in metric tons per hour). For pre-cleaning at intake, we suggest a high-capacity sifter designed to handle bulk volumes. For fine cleaning before milling, we recommend a multi-pass system with dedicated destoners and separators. Contact our team to design a custom layout suited to your facility’s space and processing targets.
Q3: How does Henan Jiujie support installation, commissioning, and training?
We offer comprehensive documentation, CAD layouts, electrical schematics, and video tutorials. Additionally, we provide online support and can send engineers on-site to oversee assembly, wiring, commissioning, and operator training, ensuring your system runs at peak efficiency.
Q4: Can your systems handle different grain types like wheat, rice, corn, and barley on the same line?
Yes, our machines feature modular structures and adjustable components. You can swap sifter screens with different perforation sizes, adjust fan speeds, and change deck tilts to process different grains on the same line, maximizing the utility of your investment.
Q5: How do you handle wear-and-tear parts and guarantee long-term operation?
We use high-grade alloys, premium bearings, and wear-resistant polyurethane components to extend service life. We also supply a package of critical spare parts with every shipment and maintain an active inventory of screens, belts, and bearings for quick global delivery.

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