CE Certified Pea Milling Equipment Manufacturers & Manufacturer

High-Yield Dry Fractionation, Air Classification, and Advanced Turnkey Plant Engineering Solutions by Henan Jiujie Machine Co., Ltd.

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20+
Years Industry Experience
100%
CE & ISO9001 Certified
50+
Exporting Countries
0L
Water Consumption in Cleaning

1. The Shift to High-Yield Pea Protein & Starch Extraction

The global demand for plant-based proteins, specifically derived from yellow field peas (Pisum sativum), has experienced exponential growth. Driven by consumer preferences for gluten-free, non-GMO, and hypoallergenic ingredients, the market requires state-of-the-art milling systems capable of clean processing. Historically, wet extraction processes dominated pea protein isolate production. However, modern environmental directives and high operating expenses have shifted industrial preferences toward dry fractionation.

Dry fractionation relies heavily on high-precision mechanical milling and air classification. This method separates pea flour into protein-rich (fine) and starch-rich (coarse) fractions without chemical solvents or water consumption. Consequently, selecting a CE Certified Pea Milling Equipment Manufacturer is crucial for global processing plants to guarantee efficiency, plant safety, and regulatory compliance.

Dry processing demands precise control over particle size distribution (PSD). Peas must be dehulled, split, and then micronized using impact or jet mills. If the starch granules are damaged during milling, they release free amylose, which degrades final product quality. Henan Jiujie Machine Co., Ltd. addresses this challenge by utilizing low-temperature, adjustable-speed milling technologies that maintain structural integrity, delivering high-purity protein concentrates while minimizing waste.

  • Zero chemical inputs, offering clean-label end products.
  • Low heat emission profile prevents thermal denaturation of delicate plant proteins.
  • Considerably lower capital expenditure (CAPEX) compared to wet processing lines.

2. About Henan Jiujie Machine Co., Ltd.

Henan Jiujie Machine Co., Ltd. is a professional supplier of complete equipment and engineering services for the food production and grain processing industries. Our business covers a wide range of applications, including wheat flour milling plants, feed processing factories, and rice processing plants. Our product portfolio includes conveying equipment, cleaning equipment, flour milling equipment, and other related machinery. Over the years, our products have been widely recognized by customers both in domestic and international markets.

Since its establishment, Henan Jiujie Machine Co., Ltd. has been dedicated to the research and development of grain processing technology and machinery. With extensive industry experience, we are able to provide integrated solutions across the entire grain and food processing industrial chain. Our solutions cover multiple stages, including raw material collection, storage, cleaning, grading, sieving, grinding, mixing, shaping, production, and packaging.

Why Enterprise Buyers Partner with Jiujie

We act as an integrated engineering partner, not just an equipment supplier. From CAD design to commissioning, we deliver quality assurance at every phase.

  • Custom CAD Planning: Custom machinery arrangements adapted to existing factory layouts.
  • End-to-End Processing: Turnkey configurations covering intake to final robotic palletization.
  • Uncompromising Safety: Strict adherence to European Machinery Directives and explosion-proofing.

3. Certifications, Safety & Environmental Stewardship

CE Directive Compliance

Our pea milling equipment fully complies with EU Machinery Directive 2006/42/EC and Electromagnetic Compatibility (EMC) Directive 2014/30/EU. We guarantee safe electrical circuits, overload protection, and high-efficiency emergency stop systems.

ISO 9001 Management

Every phase of production—from design to robotic welding—runs under strict ISO 9001 quality management protocols. Traceability of raw materials and standardized tolerance tests guarantee consistent machine operation.

Water-Free Processing

Our grain cleaning process is designed to operate without water usage, ensuring zero wastewater discharge and supporting environmentally friendly production. This reduces water pollution and cuts utility costs.

Our products are characterized not only by stable performance but also by easy installation, convenient maintenance, and low operating costs. With advanced technology, reliable quality, and modern design, our equipment has earned high appreciation from clients worldwide. By selecting water-free cleaning systems, our plants comply with local environmental discharge regulations, helping factories avoid expensive chemical wastewater treatment systems.

4. Manufacturing Capabilities & Precision Machinery

Henan Jiujie Machine Co., Ltd. places strong emphasis on technological innovation and continuous improvement of manufacturing capability and product quality. We have introduced a series of advanced processing equipment, including CNC laser cutting machines, CNC bending machines, and CNC lathes. Our manufacturing processes include steel plate laser cutting, CNC bending, CO₂ arc welding, argon arc welding, robotic welding, and electrostatic surface treatment. These advanced production technologies ensure consistent product quality and continuous innovation.

Cutting Process Cutting
Punching Process Punching
Welding Process Welding
Painting Process Painting
Assembling Process Assembling
Laser Cutting Machine Laser Cutting
CNC Lathe CNC Lathe
Punching Machine Punching Machine
Bending Machine Bending Machine
Painting Line Painting Line
Welding Machine Welding Machine
Sawing Machine Sawing Machine

In addition, we are equipped with CNC machining centers, CNC boring machines, surface grinding machines, planers, and other high-precision manufacturing equipment. We have also established an electrostatic spraying production line to further enhance product surface quality and durability. The utilization of robotic welding systems guarantees precise structural joins, which are vital for heavy industrial mill housings operating under continuous vibrational pressure.

5. Global Sourcing Dynamics: Plant Protein Requirements

Enterprise procurement managers evaluating pea milling systems focus on output parameters, operational stability, and ROI. Achieving optimal protein yield from dry fractionation lines requires specific raw material properties and processing criteria. The table below illustrates the typical technical profile required for yellow field pea processing lines:

Processing Stage Core Machinery Involved Critical Parameters Checked Industrial Objective
Pre-cleaning & De-stoning Gravity Destoners, Air Screen Cleaners Bulk density, Moisture content (12-14%) Eliminate stones, dust, and pod husks without water consumption.
Dehulling & Splitting Pea Dehullers, Impact Splitters Hull separation efficiency (>98%) Remove high-fiber outer skin to prevent protein fraction contamination.
Fine Grinding Fine Jet Mill, Ultra-fine Pin Mill Particle distribution d50 < 15-20 microns Dissociate starch granules from protein matrices with low heat.
Air Classification Centrifugal Air Classifier Cut point adjustments, rotor tip speed Separate fine protein (18-24% yield) from coarse starch.

High-yield operations also depend on dust collection and explosion mitigation. Pulse-jet bag filters and ATEX-certified rotary valves are essential safety components when handling ultra-fine organic dusts. Furthermore, integrating energy-saving pneumatic conveying systems ensures that materials are transferred between stages with minimal moisture loss and zero cross-contamination.

6. Technology Roadmap: Automation and Green Processing

PLC-Controlled Milling

Modern plants utilize central SCADA/PLC interfaces. Real-time feed monitoring prevents motor overloading in pin mills, adjusting parameters to process varying seed densities and moisture profiles.

IoT-Enabled Preventative Maintenance

Sensors track motor vibration, roller temperatures, and bearing wear. Automatic alerts prompt pre-emptive adjustments, avoiding unexpected downtime in continuous 24/7 milling runs.

Sustainable Energy Integration

Integrating high-efficiency air classification wheels and low-friction blowers reduces energy usage. Lower heat build-up also preserves the structural integrity of natural proteins.

Our production systems are built for future tech upgrades. In addition to high-purity pea processing, the machines are adaptable to other pulses, such as chickpeas, faba beans, and lentils. This multi-grain flexibility allows processing plants to adjust to changing market demands without investing in entirely new production lines.

7. Full-Lifecycle Engineering Services

As a professional industrial solution provider, Henan Jiujie Machine Co., Ltd. delivers not only equipment but also comprehensive production solutions that enhance the overall value chain for our customers.

By utilizing AutoCAD-based engineering design systems and advanced machining centers, we are able to provide high-precision, durable products at competitive prices. We are committed to offering complete pre-sales consultation, technical support, and reliable after-sales service.

Customer satisfaction is always our top priority. We sincerely welcome partners and friends from all over the world to contact us and cooperate for mutual success.

  • Intake & Silo Engineering: Safe raw material storage utilizing corrosion-resistant silos.
  • Custom Conveying Solutions: Pneumatic conveying networks designed to prevent dust leakage.
  • Automated Packaging Systems: High-speed bagging machines with options for paper or woven bags.
  • After-Sales Support: Fast delivery of replacement parts, wear assessments, and on-site training.

Frequently Asked Questions

Expert insights on regulatory compliance, machine installation, and technical setup.

What does CE Certification guarantee for pea milling equipment?
CE Certification confirms that the equipment meets EU safety, health, and environmental protection standards. It ensures that the machinery complies with the European Machinery Directive 2006/42/EC. This covers mechanical safety, electrical wiring security, low vibration thresholds, and emergency systems, allowing the equipment to be legally operated within the European Economic Area.
How does water-free cleaning benefit pea processing plants?
Traditional cleaning methods use water to wash grains, creating wastewater that requires expensive treatment systems to meet environmental regulations. Henan Jiujie's dry-cleaning systems use gravity separators, air screens, and destoners to clean peas effectively without water, saving resources and lowering operating costs.
Can one milling line process other legumes like chickpeas or faba beans?
Yes, our plant setups are designed to handle various pulses. By adjusting the airflow velocities, sieve sizes, and pin mill speed parameters via the PLC controller interface, operators can switch from yellow field peas to chickpeas, lentils, or faba beans with minimal downtime.
How do you prevent dust explosions in legume milling facilities?
Dry milling of organic legumes creates fine flour dust, which can present explosion hazards. We address this risk by using fully enclosed pneumatic conveying lines, anti-static filter media in dust collectors, explosion relief panels, and ATEX-certified rotary valves to isolate potential pressure waves.
What services are included in a turnkey engineering project?
Our turnkey services include raw material testing, plant CAD layout planning, custom fabrication, quality testing, international logistics, on-site installation support, electrical integration, and post-installation operator training.

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