Hot New Aluminum Rolling Mill Easy to Operate with Motor PLC Edge Guided Tension Controlled Innovative Break down Rod Technology

Product Description

Product Description

The unit is used for aluminium rod cold rolling. Through cold rolling, the mechanical behavior can be raised and the defects from casting can be also fetched up. The producing capacity is 2.5ton / hour when roll from Φ17mm to Φ8mm. Mechanical design uses advanced crafts and high-quality materials, such as roller; the appearance of the machine adopts German design, which has higher work efficiency than other similar products. Electrical parts assemble the imported parts from Japan, which have safe and reliable performance, high technological content; the whole production process is monitored by color touch screen with clear data displaying, easy operating and high automaticity. 2 high motive power frame copper rod rolling mill is beautiful, efficient and durable.

Cold Rolling Mill Details 1
Cold Rolling Mill Details 2
Cold Rolling Mill Details 3
Cold Rolling Mill Details 4

Product Specifications

No. Item Parameter
1 Model: Copper rod cold rolling mill, copper alloy cold rolling mill. Other metal rod cold rolling mill, other alloy cold rolling mill, copper / aluminum continuous casting and rolling etc.
2 Input dia Φ55mm, Φ35mm, Φ25mm, Φ20mm, Φ17mm, Φ16mm, Φ14.4mm, Φ12.5mm, Φ8mm etc.
3 Output dia Φ20mm, Φ18mm, Φ17mm, Φ8mm, Φ6mm, Φ5mm, Φ4mm, Φ3 mm etc.
4 Outlet rod out of roundness No more than 0.2mm after rolling, or more accurate
5 Rolling pass 2-16 or as each customer’s requirements
6 Rolling speed Max 3M/s for continuous rolling, Max 5M/s for discontinuous rolling.
7 Pass schedule ellipse-round hole type system or triangular-round type system
8-1 total extend compression ratio 2-10, or as each customer’s requirements
8-2 each pass compression ratio 1.15 ~ 1.4 (hole type can change)
9 Total power 100kw ~ 500kw
10 Running mode Each frame separate transmission speed controlled by frequency or AC servo
11 Operation mode PLC control, touch screen display, can improve to DCS control or networking
12 type 2 high horizontal-vertical or 3 high positive triangle-inverted triangle
13 nominal roller dia Φ200mm (double-groove/multi-groove), Φ248mm (double-groove/multi-groove), Φ264mm, Φ300mm, Φ370mm, Φ400mm etc.
14 No. of frame 2-16 or more
15 Main motor 11kw-110kw AC frequency motor or AV servo motor for each
16 roller material other imported material etc.
17 rolling mill size a complete production line: length 18m * width 6 m * height 2.5m
Main machine: length 7.6m * width 2.3m * height 2m
18 height of center height from the ground 1230mm
19 height of center height from the ground 1230mm

Technical Process

First, check the device to see if it works normal (including that roll wheel stands must be fill with butter per shift, the sanitary conditions of frame and each guide and so on); after ensuring the normal condition of the equipment and safety operation, turn on the power supply; wait for the console touch screen to enter into the normal working screen, then open the oil pump. After the oil pump starts working, lubricating oil flows into the 2 high motive power frame. for a moment, through the transparent oil return pipe the lubricating oil can be seen to come out from the oil return hole of the motive power frame. At this time, open the rolling mill operation (as well as forward and reverse); and then open the emulsion pump, wait for emulsion to flow out from each cooling point of the 2 high frame and roll the copper rod; the rolling speed can not be too fast at the beginning of rolling copper rod, but it can be speed up to normal produce when copper rod comes out from rolling mill and penetrates into take-up machine and coil basket. after penetration take up and looping basket, can increase speed, turn into normal production. When finish, turn off the rolling mill (take-up machine), emulsion pump, oil pump, main power in order.

Technical Process Flow Diagram

Layout Drawing

Rolling Mill Layout Drawing

Company Profile

Manufacturing Plant Overview

Established in 2000, our enterprise is a professional production high-tech manufacture company of oxygen-free copper rod continuous casting machine, metal rolling machine, copper wire drawing machine and other equipment. We own an independent research and development, production and sales team. Since its establishment, the company has been awarded many honorary titles, such as Technical Private Company, Small and Medium sized technical company and National High-tech enterprises.

Our products not only have good reputation and sales well at home, but also be exported to more than 40 countries and regions, such as Russia, Malaysia, India, Vietnam, North Korea, Egypt, Iran, Syria, Lebanon, Zambia, Uzbekistan and Turkmenistan.

The main products are oxygen-free copper rod casting machine, metal roll mill, copper rod breakdown machine and casting and processing equipment of copper, aluminum and other metal. Our products widely used in wire cable, fire-proof cable, high-speed railway cable, the processing Tungsten-molybdenum alloy and Al-Mg alloy and other field. And have many features such as energy efficient, auto-control temperature, meet requirements of environmental assessment.

What We Offer

  • Good quality control
  • Highly competitive prices
  • State-of-art technology products
  • Best professional team of lifestyle consumer electronics
  • Smooth communication
  • Effective OEM & ODM service
Production Facility 1
Production Facility 2
Production Facility 3

Assembly Area

Equipment Assembly Workshop

Factory Display

Factory Scene 1
Factory Scene 2
Factory Scene 3
Factory Scene 4

Exhibition

Exhibition Booth 1
Exhibition Booth 2
Exhibition Booth 3
Exhibition Meeting
Exhibition Visitors 1
Exhibition Visitors 2
Exhibition Team

Certifications

Quality Standard Certification
Certificate Documents 1
Certificate Documents 2
Certificate Documents 3
Patent Certificates 1
Patent Certificates 2
Patent Certificates 3

Customer Photos

Customer Visit 1
Customer Visit 2
Customer Discussion
Customer Group Photo

Packing & Delivery

Product Packing Stage 1
Product Packing Stage 2
Product Shipment Loading 1
Product Shipment Loading 2

To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided.

Frequently Asked Questions (FAQ)

Q1 I want to make copper rod, can you offer this machine?

Yes, please let us know what size and yearly capacity you need, then we can make a quotation for you.

Q2 What size of copper rod can your machinery make?

For upcasting machines, the size range is 8mm to 30mm. If you want to make smaller sizes, you can use a drawing machine after the casting process.

Q3 Whether you could make your products by our color?

Yes, the color of the products can be customized if you can meet our Minimum Order Quantity (MOQ).

Q4 How do you guarantee the quality of your products?

Usually, the complete production line guarantee is one year to ensure quality and stable operations.

Q5 What materials can be processed with the cold rolling mill?

The unit is widely used for aluminium rod cold rolling, copper rod cold rolling, copper alloy, and other metal/alloy rod cold rolling processes.

Q6 What control and operation modes does the machine feature?

The system features a PLC control with a color touch screen display for clear data visualization, easy operation, and high automation. It can also be upgraded to DCS control or networking.

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