CE Certified Electrostatic Precipitator Manufacturers & Factory

Premium High-Efficiency Environmental Air Filtration and Industrial Particle Separation Solutions

Industrial Processing Machinery Series

Discover our highly efficient dry separation and thermal laboratory solutions designed to match rigorous factory specifications.

Automated Coconut Flour Powder Electric Rotary Vibrating Sieve Machine

Automated Coconut Flour Powder Electric Rotary Vibrating Sieve Machine

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290C Industrial High Temperature Drying Oven Usage Laboratory Test Equipment

290C Industrial High Temperature Drying Oven Usage Laboratory Test Equipment

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Hot Sale 5XZ-10 Grain Gravity Separator

Hot Sale 5XZ-10 Grain Gravity Separator, Gravity Pick Machine, Gravity Cleaner

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Laboratory Wheat Flour Mill Equipment

Laboratory test Equipment Laboratory Wheat Flour Mill

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Roll Grooving Machine Manufacturer Custom OEM/ODM 20 Years Experience

Custom Made Roll Grooving Machine Manufacturer Flour Mill Roll Grooving Machine

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Stainless Steel Powder Conveying Sieve System

Stainless Steel Powder Conveying Sieve System Flour Transport Vacuum Conveyor

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Stainless Steel Swing Vibrating Screen Sifting Machine

Stainless Steel Swing Vibrating Screen Flour Dry Herb Circular Tumbler Sieve

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Double Layer Grain Separator Screening Machine

Double Layer Grain Separator Grain Grading and Screening Machine

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99.98%
Particulate Extraction Efficiency
CE & ISO
Certified Product Line
20+
Years Manufacturing Expertise
0%
Water Consumption & Wastewater

1. Global Commercial & Industrial ESP Demands

Understanding the macroeconomic forces, regulatory frameworks, and emissions standards driving clean-air investments.

Modern industrial operations face mounting pressure to balance processing performance with strict global environmental mandates. As industrial installations grow in size and output, particulate matter (PM) emissions—especially PM2.5 and PM10—have become primary targets for environmental protection agencies worldwide. In regions like the European Union (under the Eco-design directives and Industrial Emissions Directive - IED) and North America (governed by the US EPA Clean Air Act), industrial factories must achieve ultra-low emission levels, often under 5 mg/Nm³ for particulate output.

To reach these goals, procurement teams in food processing, biomass combustion, chemical engineering, and mineral production rely heavily on heavy-duty Electrostatic Precipitators (ESPs). Unlike traditional fabric filter baghouses, which face severe limits when processing high-temperature streams or moist materials, electrostatic precipitators utilize high-voltage electric fields to charge and collect airborne particles. This process ensures negligible pressure drops and minimal maintenance, allowing factories to run continuously without costly shutdown cycles.

Why Purchasing Directors Prioritize CE & ISO Quality Standards:

In hazardous environments—especially inside grain storage facilities, feed factories, and wheat flour mills where combustible organic dust is a constant threat—procurement officers must mandate certifications. A CE Certified Electrostatic Precipitator guarantees that the unit meets all relevant European safety, health, and environmental protection requirements. When paired with ISO9001 quality systems, it confirms that structural integrity, electrical insulation, high-voltage rectifiers, and automated control boxes are designed to handle demanding industrial atmospheres safely.

2. Henan Jiujie Machine Co., Ltd.

A professional provider of complete equipment and integrated engineering systems for global grain and food industries.

Henan Jiujie Machine Co., Ltd. is a professional supplier of complete equipment and engineering services for the food production and grain processing industries. Our business covers a wide range of applications, including wheat flour milling plants, feed processing factories, and rice processing plants. Our product portfolio includes conveying equipment, cleaning equipment, flour milling equipment, and other related machinery. Over the years, our products have been widely recognized by customers both in domestic and international markets.

Since its establishment, Henan Jiujie Machine Co., Ltd. has been dedicated to the research and development of grain processing technology and machinery. With extensive industry experience, we are able to provide integrated solutions across the entire grain and food processing industrial chain. Our solutions cover multiple stages, including raw material collection, storage, cleaning, grading, sieving, grinding, mixing, shaping, production, and packaging.

Complete Integrated Production

We supply more than individual machines. From bulk receipt inside high-capacity steel silos to modern pneumatic vacuum transport and computerized packing lines, our industrial systems function with maximum uptime, reducing human error through advanced automated controls.

Dust Control & Explosion Safety

Organic dust in flour mills and grain facilities poses high explosion risks. Integrating certified dry collection systems and custom electrostatic separator mechanisms prevents dangerous micro-dust accumulation, ensuring safety across raw storage and milling operations.

3. Electrostatic Precipitator Technical Blueprint

The physics and mechanical layout that enable reliable industrial-scale air purification.

The core functionality of an Electrostatic Precipitator rests on three fundamental phases: particulate ionization, collection, and removal. While simple in concept, maintaining 99.98% extraction efficiency under continuous industrial heat and airflow demands advanced engineering and manufacturing precision.

1. High-Voltage Corona Discharge

Discharge electrodes (corona wires) generate a high-voltage, negative electrostatic field. As contaminated gas streams flow past, the air molecules ionize, creating a dense cloud of negative ions that attach to dust, flour particles, or quartz emissions.

2. Collection Plate Migration

The negatively charged dust particles are drawn toward positively grounded steel collection plates. Utilizing the Deutsch-Anderson equation, our engineers customize plate spacing and airflow velocity to maximize particle migration, even for sub-micron particulate matter.

3. High-Frequency Rapping

To prevent dust buildup on the plates from choking the system, synchronized electromagnetic rapping or mechanical vibrating mechanisms strike the collection grids. The dislodged particles then fall safely into collection hoppers for recovery or disposal.

Technical Performance Matrix

Our electrostatic precipitators and integrated clean air systems are engineered for tough industrial conditions:

  • Gas Inlet Temperatures: Optimized up to 290°C, matching high-temperature drying ovens and thermal processing lines.
  • Operating Pressure Drop: Extremely low (< 150 Pa), significantly reducing fan energy consumption compared to standard fabric baghouses.
  • Collector Electrode Configuration: Constructed using high-grade stainless steel (SUS304/SUS316) for corrosion resistance.
  • Automatic Microcomputer Rectifier Control: Real-time spark tracking and voltage adjustment to prevent combustion in volatile dry atmospheres.

4. Integrated Macro Industry Solutions

How air filtration systems integrate with heavy-duty material processing and manufacturing plants.

Agricultural Processing

In milling flour, starch, and coconut flour, fine organic dust poses structural and health risks. Our dry separation, gravity cleaning, and electrostatic filtration systems keep dust levels below 5mg/m³ without using water, ensuring dry, safe grain storage.

High-Temp Coating Lines

Oven curing and powder coating lines release volatilized organic compounds and fine powder drift. Our high-temperature ESP collectors withstand up to 290°C, capturing paint particles and returning clean air to the system to save heat energy.

Bulk Powder Handling

Transferring powders using pneumatic conveyors and rotary valves creates air pressure surges and dust. Integrating ESP units at silo vents allows continuous venting while trapping raw materials, preventing product loss and dust emissions.

5. Production Equipment & Manufacturing Capability

Take an inside look at Henan Jiujie Machine Co., Ltd.'s advanced manufacturing facility and production line.

Henan Jiujie Machine Co., Ltd. places strong emphasis on technological innovation and continuous improvement of manufacturing capability and product quality. We have introduced a series of advanced processing equipment, including CNC laser cutting machines, CNC bending machines, and CNC lathes. In addition, we are equipped with CNC machining centers, CNC boring machines, surface grinding machines, planers, and other high-precision manufacturing equipment. We have also established an electrostatic spraying production line to further enhance product surface quality and durability.

Our manufacturing processes include steel plate laser cutting, CNC bending, CO₂ arc welding, argon arc welding, robotic welding, and electrostatic surface treatment. These advanced production technologies ensure consistent product quality and continuous innovation.

Cutting process at Henan Jiujie Machine Co., Ltd.

Cutting

Punching process at Henan Jiujie Machine Co., Ltd.

Punching

Welding process at Henan Jiujie Machine Co., Ltd.

Welding

Painting process at Henan Jiujie Machine Co., Ltd.

Painting

Assembling process at Henan Jiujie Machine Co., Ltd.

Assembling

Laser Cutting Machine at Henan Jiujie Machine Co., Ltd.

Laser Cutting Machine

CNC Lathe at Henan Jiujie Machine Co., Ltd.

CNC Lathe

Punching Machine at Henan Jiujie Machine Co., Ltd.

Punching Machine

Bending Machine at Henan Jiujie Machine Co., Ltd.

Bending Machine

Painting Line at Henan Jiujie Machine Co., Ltd.

Painting Line

Welding Machine at Henan Jiujie Machine Co., Ltd.

Welding Machine

Sawing Machine at Henan Jiujie Machine Co., Ltd.

Sawing Machine

6. Certifications, Quality Assurance & Support Services

Reliable compliance, eco-friendly systems, and expert global support.

Our flour milling equipment has obtained the ISO9001 quality management system certification and CE certification. The environmental protection standards of our equipment comply with relevant EU requirements. Our grain cleaning process is designed to operate without water usage, ensuring no wastewater discharge and supporting environmentally friendly production.

Our products are characterized not only by stable performance but also by easy installation, convenient maintenance, and low operating costs. With advanced technology, reliable quality, and modern design, our equipment has earned high appreciation from clients worldwide.

Comprehensive Engineering Design Services:

By utilizing AutoCAD-based engineering design systems and advanced machining centers, we are able to provide high-precision, durable products at competitive prices. We are committed to offering complete pre-sales consultation, technical support, and reliable after-sales service. Customer satisfaction is always our top priority. We sincerely welcome partners and friends from all over the world to contact us and cooperate for mutual success.

7. Technology Roadmap & Future Outlook

Advancements in industrial air filtration and electrostatic dust separation systems.

1

Smart High-Frequency Power Supplies (SMPS)

Moving away from traditional transformer rectifiers to smart, high-frequency switch-mode power systems. These units respond to sparks in microseconds, reducing arc downtime and maximizing particle charging efficiency.

2

IoT Diagnostics and Predictive Maintenance

Integrating sensors that track plate dust thickness, electrode alignment, and rapping force. Real-time diagnostic data notifies maintenance crews before performance drops, avoiding unscheduled factory shutdowns.

3

Hybrid Wet/Dry Filtration Layouts

Developing dual-stage systems that combine dry ESP collection plates with high-efficiency wet scrubbers. This setup captures both dry bulk dust and fine vapor condensates from thermal processes without creating excess wastewater.

8. Key Procurement & Operational FAQ

Answers to common engineering and regulatory questions for factory owners and buyers.

Why are CE and ISO9001 certifications necessary for electrostatic precipitators?
CE certification ensures the equipment meets EU safety, health, and environmental standards, which is vital for high-voltage and potentially explosive dust environments. ISO9001 certification confirms that manufacturing processes follow strict quality management guidelines, ensuring reliable and safe factory operations.
How does air velocity affect electrostatic precipitator efficiency?
Higher air velocity reduces the time dust particles spend inside the electric field, which can lower collection efficiency. Our engineers design systems with larger cross-sectional flow areas to keep velocities optimal, allowing particles to migrate effectively to the collection plates.
What maintenance is required for a dry electrostatic collector?
Key maintenance tasks include inspecting high-voltage corona electrodes for wear, checking rapping systems for proper operation, clearing dust hoppers to prevent blockages, and monitoring insulator heaters to prevent moisture condensation.
Can ESP systems handle combustible flour and agricultural dust safely?
Yes, but they require spark detection and suppression systems, grounding, and ATEX/CE compliant controls. Managing air-to-dust ratios and maintaining automated voltage control helps prevent electrostatic sparks from igniting dust clouds.

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